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SonoFlux Servo Wave Solder Fluxing System

SonoFlux-Servo1

Automated Reciprocating Ultrasonic Wave Solder Spray Fluxer for PCB Fluxing


The SonoFlux Servo is a fully automated ultrasonic wave solder fluxing system designed on a high accuracy reciprocating platform. The ultrasonic atomization module uses a high Impact flux transfer system for maximizing top-side fills. The system is designed for complete flexibility – making it ideal for contract manufacturers making frequent product changeovers. All process parameters are controlled with a user-friendly Windows-based interface. SonoFlux Servo is compatible with all fluxes, including those used in lead-free manufacturing. With dual flux capability, the Servo gives you the ultimate flexibility in your wave solder process.

Servo-Dual-Flux

SonoFlux Servo Features:

  • 500,000 recipe storage
  • Single or dual mode fluxing
  • Easy integration and operation with all wave solder machines
  • Compatible with all fluxes, and can be configured for aggressive water soluble
    fluxes (system upgrade to water soluble flux compatible components)
  • Non-clogging ultrasonic atomizing nozzle
  • High precision flux delivery pump
  • Conveyor speed sensing option
  • Low maintenance design reciprocator
  • Uniform coverage
  • Programmable selective area fluxing capability
  • Reduction in flux consumption up to 80%
  • No solvent purge required

Automated Dual Flux Option:

  • Full Windows-based recipe-driven control of Flux 1 and Flux 2 process parameters
  • Automatic flux purge when switching fluxes eliminates cross contamination
  • High precision flux delivery pump

Selective-fluxing

NEW! InSight Fully Automated Recipe Change

An advanced imaging technique automatically selects an associated recipe for each board. This eliminates the need for operators to manually change fluxer recipes. The intuitive InSight software allows you to easily associate existing recipes with each board’s image. Click here to watch a video of Insight in action.

Insight web

InSight features:

  • Eliminates operator manual recipe change
  • Available on new SonoFlux Servo systems and as a retrofit to existing systems
  • Stores up to 250 board recipes
  • Queues up to 25 boards at a time for auto run
  • Compatible with bare boards, pallets, and adjustable pallets
  • Compatible with dual fluxing systems for auto flux changes to eliminate operator error

SonoFlux Servo Operating Principle

The SonoFlux Servo system can either be installed internally in your wave solder machine or is available as a stand-alone unit.

The system is also equipped with a high Impact flux transfer system to help with PCBs that have difficulty with top-side fill, such as those with thick back planes, tight lead-to-hole ratios, or contaminated components.
IMPACT-op-principle-fluxing

Fluxometer

Sono-Tek uses the ECD Fluxometer to test edge to edge coverage and through-hole penetration. Click on the image for an enlarged view.


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