SonoCoat AM
SonoCoat AM is an ultrasonic antimicrobial spraying system that is ideal for nanosuspensions of antimicrobial solutions sprayed onto food products in commercial baking and food manufacturing. Easy integration with existing conveyor systems, rapid ROI of spray equipment and non-clogging performance with little overspray, creating significant savings in reduction of sprayed material required to uniformly coat products.
SonoCoat AM System Features:
- Precise, uniform, thin layer coatings
- Proven 24/7 continuous operation
- Reduced liquid usage – up to 50%
- Reduced maintenance & waste
- Enhanced environmental impact & safety
- Quick ROI followed by long term savings
- Non-clogging ultrasonic nozzle technology
- Food grade design and construction
Coating systems are available as:
- Mobile Coating Units
- Fully enclosed turnkey coating systems
- Customized configurations, based on your application
Ultrasonic nozzle sytems produce gentle spray plumes, creating very uniform thin coatings with minimal overspray. Sono-Tek’s patented nozzle designs are incorporated into precision systems, providing full spraying solutions for Anti-Microbial coatings onto meat, dairy and baked goods. Compatible with natural and synthetic anti-microbial solutions and suspensions for enhanced safety and shelf life extension, oil coatings onto dough and other baked goods, nutriceutical coatings, flavorings and moisture barrier solutions.
Mobile Coating Unit
A flexible, easy to operate coating system mounted on rugged casters, this system is ideal for pilot plant testing of new processes with ultrasonic technology. The unit is designed to be easily scaled up and incorporated with existing conveyor lines up to 48 inches (122 cm) wide at the plant.
User friendly backlit LCD controllers are used for power and precise flow rate control.
Other features include liquid storage tanks, integrated precision pumping system, and 3 color light tower with automatic system alarms
Fully Enclosed Turnkey Solutions
A complete coating solution for integration with existing processing lines, this system provides full process control and programming.
Process parameters controlled via the HMI include:
- Deposition level
- Multiple deposition level “recipes”
- Line speed
- Density
- Concentration of effective chemistry
- Nozzle power relative to flow rate
- Preheat temperature
Control Tower with HMI (Human Machine Interface) Touch Screen panel integrates all process parameters for easy operator control.
A liquid storage tank designed with storage capacity for daily operation, including filtration and pumping to guarantee uninterrupted process.
Customized Configurations
Custom spraying systems are available to address alternate product sizes, different liquids, line speeds and coating layer thickness targets.
Multiple nozzles are mounted in tandem to achieve unlimited spray widths where necessary. The nozzles are carefully configured to produce a seamless continuous spray pattern with uniform repeatability and no banding.
These systems can be integrated with existing conveyor lines and may be incorporated with HMI control systems as well.
Nozzles can be integrated with the following air shaping technologies:
- WideTrack
Total Customer Support
Sono-Tek has been developing and manufacturing a wide range of quality products based on our patented ultrasonic spray technology for more than 25 years. Each SonoCoat System is configured and factory tested specifically for each application. Installation at your facility will be performed by our experienced field service staff who will work with you to set up your process and train your production and service personnel. We want you to be completely satisfied with the quality, performance, and reliability of your system. After installed, we are available for consultation on service, process setup, or system operation.