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ExactaCoat Programmable Coater
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The ExactaCoat is a fully-enclosed programmable 3-axis robot that is ideal for any spray coating application.This system employs robust ball-screw slides driven by brushless DC servo motors. Sono-Tek ultrasonic nozzles are easily integrated. Spray pattern widths can be easily shaped depending on which nozzle is used.
Ideal for R&D or low-volume production, the ExactaCoat is easily configured with Sono-Tek ultrasonic nozzles to customize spray patterns for your specific application. Patterns are easily shaped, ranging from 0.08 - 6" wide (2 - 153 mm). Several liquid delivery options are available with a wide range of flow rate capabilities, depending upon the system configuration.
The ExactaCoat system includes many integrated features:
Optional Equipment
IR Heat, Heat and/or Vacuum Plate
Ultrasonic Dispersion Pump -for keeping suspensions evenly dispersed during coating process
MicroFlow Recirculation Pump -for precise dispense of suspensions at very low flow rates
Camera - Passive Vision
Laser Pointer
4th Axis - Rotational
Low oxygen atmosphere with monitoring
- Compact benchtop design that favors portability
- 400 mm x 400 mm x 100 mm (15.75” x 15.75” x 3.94”) range of motion
- Windows®-based programming software with image import
- Remote trackball teach pendant
- Coordinated motion in all three axes simultaneously
Sono-Tek ultrasonic nozzles feature:
- Up to 80% reduction in material consumption
- Reduced wasteful overspray and atmospheric contamination
- Non-clogging design results in minimal servicing and downtime
- Precise, repeatable spray patterns are easily shaped
- Highly controllable spray produces reliable, consistent results
- Corrosion-resistant titanium and stainless steel construction
- No moving parts to wear out
Sono-Tek ultrasonic nozzles can create a variety of precise spray patterns:
The AccuMist™ nozzle creates a narrow, slightly bow-shaped spray pattern. Pattern width adjustable from 0.070 - 0.250" (1.778 - 6.35 mm).
The MicroMist™ nozzle creates a very narrow, cylindrical spray pattern. Pattern width adjustable from 0.010 - 0.030" (0.26 - 0.77 mm).
The Impact nozzle creates a wide, fan-shaped spray pattern. Pattern width adjustable from 2 - 6" (50 - 150 mm).
The Vortex nozzle produces a wide, conical spray pattern. Pattern width adjustable from 2 - 4" (50 - 102 mm) in diameter.
XYZEXACT05R2W
