Fluxing Systems for Wave Solder Machines

Wave Solder Fluxing

Sono-Tek is the originator of ultrasonic spray fluxing for wave solder fluxing. The SonoFlux name is an industry standard for ultrasonic spray fluxing around the world, replacing inefficient spray and foam fluxers and improving fluxing processes for wave solder manufacturers with dedicated lines, high mix product, and everything in between. Sono-Tek has won industry awards and accolades for our fluxing systems for quality and excellence in electronics manufacturing from companies such as Ford Motor Company and AT&T since 1990, and we continue to expand and improve our SonoFlux product line today.

SonoFlux EZ – Economical reciprocating ultrasonic spray fluxing system for medium to high mix lines.

SonoFlux Servo – Fully automated reciprocating system with selective fluxing capability.

SonoFlux 2000F – Stationary ultrasonic spray fluxing system for low mix/dedicated lines (available in 300mm or 610mm configurations).

Ultrasonic-Fluxing-Systems_Product-Comparison
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All SonoFlux Systems feature:

  • Compatible with ALL fluxes.
  • Up to 80% reduction in flux consumption.
  • Reduced wasteful overspray and atmospheric contamination.
  • Minimal servicing and downtime.
  • Self-cleaning ultrasonic nozzle prevents clogging with no moving parts to replace.
  • Excellent through hole penetration for maximum top-side fill.
  • Selective area capability on multiple models.
  • Several models available, including internal, standalone, stationary, and reciprocating.

Sono-Tek uses the ECD Fluxometerto test edge-to-edge coverage and through-hole penetration. Find out more about ECD test pallets by visiting their website: http://www.ecd.com/process-test-pallets/fluxometer.aspx

 

 

 

SonoFlux EZ

This change to Sono-Flux EZ made us more efficient, productive, competitive and quality raised without raising the prices, in general this was a big WIN for Viconics in terms of building high quality products quickly at a competitive price. I always heard that spray fluxing was the way to go, in 2006 when I decided to go with a spray fluxing system I got very disappointed, it was my first experience with a spraying system. Thank god for having experts that build things to work and to last, I had great support from Sono-Tek so far and I have no doubt that this will last. Congratulations to the Sono-Tek team for building what customer wants (Good, reliable, repeatable equipment at a very affordable price), plus they made me appreciate my line of work again!!Viconics Electronics Inc. – Quebec, Canada
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Related Links

"A Tale of Two Fluxes" article4,000 Fluxers in 40 Years!How Ultrasonic Nozzles Work

Related Technical Papers

Historical Article Circuits Assembly

Industry Partners

The premier Wave Solder machine manufacturers of the world offer Sono-Tek Ultrasonic Spray Fluxer Technology.  Contact these Sono-Tek partners to purchase your next new wave solder machine with integrated ultrasonic fluxing capability.