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FlexiCoat Oversize Ultrasonic Coating System

XYZ Programmable Standalone Large Format Ultrasonic Coating System


flexicoat-780

The FlexiCoat Oversize System is a custom programmable large footprint automated ultrasonic coating system that is suitable for coating large flat substrates such as glass up to 1 meter in size. The system can also be configured for coating wires or rods up to 1 meter in length. Fully automated control of process parameters and programmable recipe storage enables flexibility for R&D applications or pilot line to moderate volume production coatings. The unit size and spray area are custom depending upon substrate size and coating requirements.

Ultrasonic Spray Systems Features:

  • Up to 80% reduction in material consumption
  • Reduced wasteful overspray
  • Minimal servicing and downtime
  • Self-cleaning ultrasonic nozzle(s) prevent(s) clogging
  • Highly controllable spray produces reliable, consistent results
  • Customizable options
  • Controllable drop size, depending upon nozzle kHz

flexicoat-features-oversize

machine details

The FlexiCoat system employs robust ball screw slides driven by servo motors. Any Sono-Tek ultrasonic nozzle can be integrated. Spray patterns are easily shaped, ranging from 2 – 203 mm (0.01 – 8″) wide. A variety of integrated liquid delivery options are available with a wide range of flow rate capabilities, depending on system configuration. The system is typically configured with one or more Impact, Vortex, or Accumist ultrasonic nozzles. For more information about the advantages of ultrasonic coating systems over other spray methods, go to http://www.sono-tek.com/how-ultrasonic-nozzles-work/.

FlexiCoat oversize systems features:

  • Windows®-based programming software
  • Teach pendant with trackball for easy axis motion and programming
  • Offline programming capabilities
  • Up to 780 x 780 mm (31 x 31”) range of motion
  • Large viewing windows with easy access to spray area
  • Programmable X&Y-axes coordinated motion via servo motors
  • Non-volatile memory for storage of up to 30 programs
  • Can be configured with multiple nozzles
  • Wide range of delivery rates from .02 ml/min and up
  • Exhaust Sensor

Optional Equipment

  • IR Heat, Heat and/or Vacuum Plate
  • Spin vacuum plate
  • Ultrasonic Dispersion Pump
  • MicroFlow Recirculation Pump
  • Laser Pointer
  • Removable 4th Axis rod or wire coater (up to 1m in length)
  • Camera (Passive Vision)
  • Nozzle tilt and/or rotate


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