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FlexiCoat Inline Precision Coating System

flexicoat-v2-262x3001

XYZ Programmable Standalone Ultrasonic Spray Precision Coating System


The FlexiCoat System is a programmable 3-axis small footprint automated inline precision coating system that is suitable for almost any ultrasonic spray coating application. Fully automated control of process parameters and program recipe storage enables flexibility for R&D applications or pilot line to moderate volume production coatings. FlexiCoat is available with SMEMA conveyor for inline coating solutions.Many customizable options are available to tailor the system the the coating needs of a specific application.

flexicoat-conveyor-interior

FlexiCoat Inline System Features:

  • Up to 80% reduction in material consumption
  • Reduced wasteful overspray
  • Minimal servicing and downtime
  • Self-cleaning ultrasonic nozzle prevents clogging
  • Highly controllable spray produces reliable,
    consistent results
  • Low-velocity delivery will not damage components
  • Minimal floor space required
  • Controllable drop size customization

FlexiCoat Features

The FlexiCoat precision coating system employs robust ball screw slides driven by servo motors. Any Sono-Tek ultrasonic nozzle can be integrated. Spray patterns are easily shaped, ranging from 2 – 153 mm (0.01 – 6″) wide. A variety of integrated liquid delivery options are available with a wide range of flow rate capabilities, depending on system configuration.

The FlexiCoat Inline system features:

  • Windows®-based programming software
  • Teach pendant with trackball for easy axis motion and programming
  • Offline programming capabilities
  • 500 mm x 500 mm x 100 mm (19.69” x19.69” x 3.94”) range of motion
  • Programmable 3-axes coordinated motion via servo motors
  • Non-volatile memory for storage of up to 30 programs
  • Can be configured with multiple nozzles
  • Wide range of delivery rates from .02 ml/min and up
  • Optional SMEMA conveyor
  • Exhaust Sensor

Optional Equipment

  • IR Heat, Heat and/or Vacuum Plate
  • Ultrasonic Dispersion Pump
  • MicroFlow Recirculation Pump
  • Laser Pointer
  • 4th Axis (rotational)
  • Camera (Passive Vision)

Nozzles can be integrated with any of Sono-Tek’s patented air shaping technologies, with multiple nozzle configurations available for layering of different chemistries or coating larger areas:

Go to http://www.sono-tek.com/ultrasonic-nozzle-technology/ and http://www.sono-tek.com/ultrasonic-nozzle-overview/ to learn more about the unique properties of ultrasonic spray technology and how it can improve your spray application.


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