ExactaCoat Ultrasonic Spraying System
The ExactaCoat is a fully-enclosed programmable 3-axis robot that is ideal for any spray coating application.This system employs robust ball-screw slides driven by brushless DC servo motors. Sono-Tek ultrasonic nozzles are easily integrated. Spray pattern widths can be easily shaped depending on which nozzle is used.
Sono-Tek ultrasonic nozzles feature:
- Up to 80% reduction in material consumption
- Reduced wasteful overspray and atmospheric contamination
- Non-clogging design results in minimal servicing and downtime
- Repeatable spray patterns that are easily shaped for precise coating applications
- Highly controllable spray produces reliable, consistent results with or without masking
- Corrosion-resistant titanium and stainless steel construction
- No moving parts to wear out
Ideal for R&D or low-volume production, the ExactaCoat is easily configured with Sono-Tek ultrasonic atomizing nozzles to customize spray patterns for your specific application. Patterns are easily shaped, ranging from 0.08 – 6″ wide (2 – 153 mm). Several liquid delivery options are available with a wide range of flow rate capabilities, depending upon the system configuration.
The ExactaCoat SC features:
- Precise substrate uniformity with repeatability down to ±2%
- Compact benchtop design that favors portability
- 400 mm x 400 mm x 100 mm (15.75″ x 15.75″ x 3.94″) range of motion
- Windows®-based programming software with image import
- Remote trackball teach pendant
- Coordinated motion in all three axes simultaneously
Optional Equipment
- Heat plate
- Vacuum plate
- Combined heat/vacuum plate
- Ultrasonic dispersion pump
- MicroFlow recirculation pump
- Camera (Passive Vision)
Nozzles can be integrated with the following air shaping technologies: