- Ultrasonic Spray Fluxers for Wave Solder
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SonoFlux Servo
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Fully Automated Ultrasonic Reciprocating Spray Fluxing System
The SonoFlux Servo is a fully automated ultrasonic spray fluxing system designed on a high accuracy reciprocating platform. The ultrasonic atomization module uses a high Impact flux transfer system for maximizing top-side fills.
SonoFlux Servo is designed for complete flexibility - making it ideal for contract manufacturers making frequent product changeovers. All process parameters are controlled with a user-friendly Windows®-based interface. SonoFlux Servo is compatible with all fluxes, including those used in lead-free manufacturing.
The SonoFlux Servo system has many integrated features:
- 500,000 recipe storage
- Single or dual mode fluxing
- Easy integration and operation with all wave solder machines
- Non-clogging ultrasonic atomizing nozzle
- High precision flux delivery pump
- Conveyor speed sensing option
- Low maintenance design reciprocator
- Uniform coverage
- Reduction in flux consumption up to 80%
Impact Ultrasonic Nozzle
The SonoFlux Servo system can either be installed internally in your wave solder machine or is available as a stand-alone unit.
The system is also equipped with a high Impact flux transfer system to help with PCBs that have difficulty with top-side fill, such as those with thick back planes, tight lead-to-hole ratios, or ontaminated components.
Industry Proven - Sono-Tek spray fluxing systems with an non-clogging ultrasonic nozzle and spray dispensing mechanism have been proven in thousands of industrial PCB fluxing applications worldwide.
Flux Application - Flux is supplied from a closed reservoir by a positive displacement gear pump. The unpressurized flux reservoir includes a level sensor to alert the operator to a low level flux condition. The flux is atomized into a fine mist at the tip of the non-clogging, large-orifice ultrasonic nozzle which is reciprocated below the PCB, directing flux upward.
FLEXIBILITY - SonoFlux Servo can store up to 500,000 recipes, can be run in single or dual mode, and has a conveyor speed sensing option, making it ideal for high mix contract manufacturing.
Fastest PaYback - In many installations, Sono-Tek systems have a reduced flux consumption by up to 80% as well as reducing solder defects by a similar percentage. Compared to foam fluxing, additional savings are achieved by the elimination of thinner and titration checks, as well as reduced waste disposal costs. Sono-Tek systems have also been shown to reduce flux consumption by up to 50% when compared to conventional spray fluxers.
Service and Support - Sono-tek Corporation prides itself on offering technical support second to none. North American-based service personnel and international distributors with factory-trained technicians provide this high standard of service throughout the world.
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