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Flux Application
Flux is supplied to the spray assembly from a closed reservoir by a positive displacement gear pump with titanium and Ryton® wetted components. The flux is atomized into a fine mist at the tip of the non-clogging, large-orifice ultrasonic nozzle where it is then dispersed horizontally to the correct width by low pressure compressed air before being propelled onto the bottom side of the PCB by a turbulent stream of air.
SonoFlux 9500 systems are available as retrofit models, and are easily installed into all leading wave-soldering machines.
Stand-alone systems are available with conveyors, or they can be placed over extended rails on your wave solder machine.
Sono-Tek is one of the originators of spray fluxing technology. As the needs of the industry have changed, we have continued our commitment to leadership through state-of-the-art design and unsurpassed customer service.
SonoFlux 9500
Precision that Simply Pays for Itself
Industry's Leader in Spray Fluxing
SonoFlux 9500 is the leading technology in ultrasonic spray fluxing. Available in retrofit or stand-alone. With a patented ultrasonic nozzle spray assembly, SonoFlux 9500 spray fluxers feature:
- Reduced flux usage and VOC emissions by up to 80%.
- Elimination of thinner and titration.
- Total Reliability - No moving parts in the spray assembly. The stationary ultrasonic nozzle never clogs.
- Complete Versatility - Retrofit or standalone spray fluxers adapt to any wave-soldering installation. Compatible with all liquid fluxes.
- Easy to Operate and Maintain - PLC controlled. No need to change spray heads when changing fluxes.
Highly Efficient and Versatile
Ultrasonic nozzles are well-known for their highly controllable atomization and clog-free operation. The SonoFlux 9500 delivers a controlled spray with pinpoint accuracy and precise control. This high-efficiency application of flux reduces consumption by up to 80% and eliminates the need for thinner or specific gravity controllers.
With the SonoFlux 9500 spray fluxer, the costs of waste disposal are virtually eliminated, and the system requires no nitrogen. In addition, Sono-Tek spray fluxing systems are compatible with all VOC-free, water-soluble, rosin, and no-clean fluxes.
The SonoFlux 9500 is the only spray fluxer in the industry with software that integrates with all major manufacturers' wave solder machines.
Click here for a complete listing of all wave-soldering machines the SonoFlux 9500 will retrofit into.
Typical ROI is Less Than One Year
If you're currently using foam or wave fluxing equipment, replacing it with a SonoFlux 9500 spray fluxer will typically pay for itself in less than one year. And the low maintenance and high reliability will keep paying you back for years to come. Try our interactive calculator to determine your ROI:
Order our FREE interactive calculator to determine your ROI: Just click on "Send me more info" and then check the box at the bottom of the form requesting the FREE Return-on-Investment Calculator.
Total Control and Ease of Operation
All SonoFlux 9500 systems are operated with an ergonomically designed digital controller which allows quick, easy setup and operation. The menu-driven screens follow a logical, intuitive layout. Recipes for hundreds of processes can be pre-programmed for instant recall as needed.
Two Models of Versatile Spray Fluxers
In addition to the basic PLC configuration with its manual parameter control, a fully programmable version is available that includes a menu-driven display, the ability to program many different PCB settings for later recall with a single keystroke, fully automatic spray nozzle positioning, and an industry standard RS232 interface that enables parameters to be downloaded from a personal computer or a suitably equipped wave soldering machine.
SF950007R1W
