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Circuit boards can be transported either by the wave solder machine’s conveyor or by Sono-Tek’s optional chain/tab conveyor as shown (the 24” system is depicted). The SonoFlux XL is also available as a retrofit system for installation into all major wave solder machines.
SonoFlux XL
SonoFlux spray fluxing systems with their stationary, non-clogging ultrasonic nozzle and spray dispersion mechanism have been proven in thousands of industrial PCB fluxing applications worldwide. The SonoFlux XL system contains a wide array of features. It is a powerful production tool capable of full automation. Systems are available for retrofit into any wave solder machine or for stand-alone operation.
The SonoFlux XL system has many integrated features:- High velocity flux transfer for maximum top-side fill
- Software integration for all major wave solder machines
- Uniform coverage to 24"
- Reduction in flux consumption up to 80%
- Non-clogging ultrasonic design
- Elimination of thinner
- Easy operation and maintenance
- Compatibility with all fluxes
VERSATILE ELECTRONIC CONTROL – The SonoFlux XL system incorporates an expandable, programmable controller, which monitors and controls all system functions. All process settings are easily changed using a user-friendly operator keypad and LCD display.
SOFTWARE/HARDWARE INTEGRATION – The SonoFlux XL is the only spray fluxer that has full software integration available for all major brands of wave solder machines.
FLUX APPLICATION – Flux is supplied from a closed reservoir by a positive displacement gear pump.The unpressurized flux reservoir (no air/nitrogen required) includes both a filter and a level sensor to protect the pump and alert the operator to a low flux level condition. The flux is atomized into a fine mist at the tip of the non-clogging, largeorifice, ultrasonic nozzle, and then dispersed horizontally to the correct width, up to 24", by compressed air before being directed at high velocity onto the bottom side of a PCB by a vertical stream of air.
FASTEST PAYBACK – In many installations, SonoFlux systems have reduced flux consumption by up to 80%, as well as reducing solder defects by a similar amount. Compared to foam fluxing, additional savings are achieved by eliminating thinner and titration, and reducing waste disposal costs.
SERVICE AND SUPPORT – Sono-Tek Corporation prides itself on offering technical support second to none.North American-based service personnel and international distributors employing factory-trained technicians provide this high standard of service throughout the world.
Sono-Tek is one of the originators of spray fluxing technology. As the needs of the industry have changed, we have continued our commitment to leadership through state-of-the-art design and unsurpassed customer service.
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